Knotting is
the most time taking and most comprehensive part of the
whole production process of a carpet. A trained weaver makes up to 7000
knots a day which is equivalent to about 1 m2 /month
in standard quality (9). If the design
is
complicated it may need more time - and if it is simple it may
take less time to knot one square meter. Especially for
accurate knotting of individual designs various abilities of
the weavers are required; therefore the craftsman has to
be able to knot a particular design. The technique of
knotting remained unchanged since centuries: every thread is
knotted in to the stretched warp on the loom and the weaver
has to read the exact position and color of each knot from
the knot plan (patron). Then a transverse thread is beaten
with the rake into the row of knots to give the weft the
necessary firmness. That more shading in a design the
longer the weaver needs to produce a certain area of the
carpet. Weaving your design begins once the carpet
design is completed and the knotting plan produced.
As soon a carpet is completed and taken of the loom
a new warp for a new carpet is stretched according to the quality required
for a certain design. The vertical threads, ending in the fringes on
the two sides of the carpet are called the "warp" and it can be
made of cotton, wool or silk; in my caropets cotton is
used as standard because it gives the carpet best
solidity.
There are
different types of looms and different types of knots but
for digital designed carpets the "double
knots" is used because these knotis mathematically a square respectively like a pixel; that’s essential for the calculations of the
designer. There are much more interesting technical details about the
weaving but this knowledge goes beyond
designers needs; who ever is
more interested can make studies in a
wide range of literature.
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